[o.j]

Here we go...

First off with every update could you post a unsmoothed wireframe.
Second. When you chamfer something just zoom in and have closer look at the whole area you chamfered. Whereever you see a triangle weld two verticles in together so that everywhere woud be only 4 sided polys. The same goes for sided poly.s With meshsmooth added the non-4-sided polys will mess things up real bad.
And as NE said the sharper edge doesn't end there, it goes all the way down.

Good luck,
Oliver.